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Cut square, and gently

A wheel cutter beats a hacksaw on copper because it leaves the end square and makes no filings. Tighten the knob a little on each turn and let the wheel do the cutting.

Soft, annealed tube needs the lightest hand. The Copper Development Association puts it this way in its handbook.

With soft tube, care must be taken not to deform the tube end by applying too much pressure.
Copper Development Association, Copper Tube Handbook. Read 1 October 2026.

The same holds for the cutter. Crank the knob hard on soft tube and you squeeze it out of round, and no fitting will seat on an oval end.

Which cutter for which tube

FeatureCT-650JJ1322 mini
Tube sizes3/16 to 2 in1/8 to 7/8 in
Fits in a tight spaceNoYes
Deburring tool in the boxYesNo
Price$20.99$8.99

Take the burr off, inside and out

Every cut leaves a lip on the inside of the tube. Water speeds up around that lip, and over the years the fast water wears the wall behind it. A reamer removes the lip in a few turns.

  • Push the tube onto the cone and turn to clear the inside edge.
  • Turn the tube in the cup to clear the outside edge.
  • Tip the tube down and tap out the chips.
  • Wipe the end bright with abrasive cloth before you flux.

Solder or braze

Solder flows at a few hundred degrees and suits household water lines. Brazing alloys need far more heat and make a stronger joint. Refrigeration lines are brazed for that reason. The heat has a cost, and the handbook spells it out.

When welding or brazing is used to join tubes, the annealed ratings must be used, since the heating involved in these joining processes will anneal (soften) the hard tube.
Copper Development Association, Copper Tube Handbook. Read 1 October 2026.

So brazed hard tube is no longer hard near the joint. Support it, and do not count on its original strength there.

Where our tools stop

  • The wheel cutters take tube walls under 0.1 inch. They are not for steel pipe.
  • A hand torch on propane brazes copper up to about 3/4 inch. Larger joints want more heat than it gives.
  • We sell no solder, flux or brazing rod. Buy those to match your pipe and your code.
  • Local plumbing code decides what joint is allowed where. Check it before you start.

Sources we read

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